ALERT Learn More | NASP Certification Program: The Path to Success Has Many Routes. Choose Yours

Are there ways to reduce the carbon monoxide output of our warehouse forklifts?

By Jessica Barrett | Last updated: October 10, 2018
Presented by Ideal Warehouse Innovations

Carbon monoxide poisoning in warehouses is more common than you might think. And since CO is colorless, odorless, and tasteless, it’s difficult to detect when high levels of it are present (learn 3 Ways to Manage Carbon Monoxide Risks at Loading Docks).

Thankfully, there are a few things you can do to reduce CO emissions from your forklifts.


Tune up the Engines Regularly

Properly tuned engines will emit about 0.4% CO in the tailpipe exhaust, while poorly tuned ones will emit a lot more (up to 10%).

A study from Michigan OSHA found that over half of forklifts tested were emitting greater than 5% CO, which can be extremely dangerous for workers.

Engines should be tuned regularly, including measuring the CO emissions (which many technicians aren’t trained to do). You can control exhaust emissions by adjusting the air and fuel mixture and ensuring proper engine power and fuel consumption.

Use Catalytic Converters

Catalytic converters help reduce the amount of CO in exhaust gas by converting the harmful carbon monoxide, hydrocarbon, and nitrogen oxide emissions into less harmful nitrogen, water vapor, and carbon dioxide.

Always use three-way catalytic converters, They will reduce CO emissions by 70 to 90 percent.

And remember that this solution is not a substitute for ensuring that your engines are properly tuned.

Eliminate Combustion

The best course of action is to try to eliminate internal combustion forklifts altogether. Many warehouses are switching to electric vehicles, which solves the problem by removing the CO source.

Share this Q&A

  • Facebook
  • LinkedIn
  • Twitter


Environmental Employee Health Warehouse Safety Loading Dock Safety

Presented By

Logo for Ideal Warehouse Innovations

Written by Jessica Barrett

Profile Picture of Jessica Barrett

Jessica is a freelance writer and editor from Toronto, Canada. She specializes in creating content for nonprofits and has written for organizations working in human rights, conservation, education, and health care. She loves traveling and food, speaks Spanish, and has two dogs, one of whom she rescued while living in Mexico.

More Q&As from our experts

Related Articles

Go back to top